Nissan 240sx Brake Caliper Removal and Installation

1989-1994 Nissan 240sx S13

WARNING: Take care not to breath in brake dust. Brake dust is filled with asbestos which causes mesothelioma cancer and or tumor. Mesothelioma destroys tissue and organs and have the potential to spread to other parts of the body. Always clean brake parts with a certified brake parts cleaner before working on the brake system. This will reduce the amount of exposure to asbestos.

FRONT BRAKE CALIPER

Removal
Raise and support front of vehicle. Remove wheel assembly. Disconnect and plug brake line from caliper. Remove caliper mount bolts. Remove caliper assembly.

Installation
To install, reverse removal procedure. Tighten caliper mount bolts to specification. Bleed hydraulic system.

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REAR BRAKE CALIPER

Removal
Remove rear wheel assembly. Disconnect hydraulic line from caliper, and plug openings. Disconnect parking brake cable and stay (if equipped). Remove caliper mount bolts, and remove caliper assembly.

Installation
To install, reverse removal procedure. Install and tighten hydraulic line and caliper mount bolts to specification. Bleed hydraulic system.

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TORQUE SPECIFICATIONS Ft. Lbs. (N.m)

• Backing Plate Mount Bolt/Nut (Rear): 28-38 (38-52)
• Booster Input Rod Lock Nut: 12-16 (16-22)
• Brake Line Bolt: 12-14 (16-19)
• Brake Line Flare Nut: 11-13 (15-18)
• Brake Pedal Fulcrum Shaft Nut: 12-16 (16-22)
• Caliper-To-Torque Member Bolt: 16-23 (22-31)
• Torque Member-To-Mount Bolt:
  • Front: 53-72 (72-97)
  • Rear: 28-38 (38-52)
• Wheel Lug Nuts: 72-87 (98-118)

TORQUE SPECIFICATIONS INCH Lbs. (N.m)

• Master Cylinder Mount Nut: 72-96 (8-11)
• Power Brake Unit-To-Firewall Nut: 108-144 (12-16)

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1989-1994 Nissan 240sx S13

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