Garage411 : BrakeSystemS2k

Revision [4126]

Last edited on 2009-08-04 17:01:39 by Spartanic23 [test sourcebigbox2]

No differences.

Revision [3780]

Edited on 2009-07-12 16:04:06 by Spartanic23 [revised]
Additions:
{{sourcebigbox2}}
===''TESTING AND INSPECTION''===
{{sourcebigbox2}}
{{sourcebigbox2}}
Deletions:
>>{{source1}}>> {{sourcebigbox2}}
>>{{source1}}>> ===''TESTING AND INSPECTION''===
**Did you find this repair info helpful or are improvements needed? Please leave comments below.**


Revision [3151]

Edited on 2009-06-20 12:54:19 by Spartanic23 [revised]
Additions:
>>{{source1}}>> {{sourcebigbox2}}
==''BLEEDING BRAKE SYSTEM''==
===''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''===
[[HondaS2000 Honda S2000 AP1]]
{{linkunit2}}
Deletions:
>>{{source1}}>> ==''BLEEDING BRAKE SYSTEM''==
>>{{sourcebigbox}}>>===''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''===
[[HondaS2000 Honda S2000]]d


Revision [2817]

Edited on 2009-06-16 06:00:41 by FreeMan [revised]
Additions:
With engine stopped, press brake pedal several times to deplete vacuum reservoir, then press pedal hard and hold it for 15 seconds. If pedal sinks, either master cylinder is bypassing internally, or brake system (master cylinder, lines, modulator, proportioning valve or caliper) is leaking. Start engine with pedal pressed. If pedal sinks slightly, vacuum booster is operating normally. If pedal height does not vary, booster or check valve is faulty. With engine running, press brake pedal lightly. Apply just enough pressure to hold back automatic transmission creep. If brake pedal sinks more than .4" (10 mm) in 3 minutes, the master cylinder is faulty. A slight change in pedal height is normal. (The AC compressor load changes the vacuum available to booster.) Leak Test
Press brake pedal with engine running, then stop engine. If pedal height does not vary while pressed for 30 seconds, the vacuum booster is okay. If the pedal rises, booster is faulty. Turn engine off and wait 30 seconds. Press brake pedal several times using normal pressure. When pedal is first pressed, it should be low. On consecutive applications, the pedal height should gradually rise. If pedal position does not vary, check booster check valve. Booster Check [[ValveClearanceS2k Valve]] Test
Disconnect brake booster vacuum hose at booster. Check [[ValveClearanceS2k valve]] is built into hose. [[http://www.garage411.com/images/Honda/Ap1/brakes/brakes14.gif See figure]]. Start engine, and let it idle. There should be vacuum available. If no vacuum is available, check if valve is not working properly. Replace brake booster vacuum hose and check valve, and retest.
Raise and support vehicle. Remove front wheels. Remove brake pads. Inspect disc surface for damage and cracks. Clean disc thoroughly, and remove all rust. Use wheel nuts and suitable flat washers to hold disc securely against hub, then mount a dial indicator to brake and measure runout at .4" (10 mm) from outer edge of disc.
Raise, support, and remove wheels. Remove brake pads. Using a micrometer, measure disc thickness at 8 points approximately 45° apart and .4" (10 mm) in from outer edge of disc. Replace brake disc if smallest measurement is less than the MAX. Refinishing limit. If the disc is beyond the service limit for parallelism, refinish brake disc.
**Engagement of brake may require a greater pedal stroke immediately after brake pads have been replaced as a set. Several applications of brake pedal will restore normal pedal stroke. Check parking brake adjustment. Check for leaks at hose line joints or connections, and retighten.**
[[HondaS2000 Honda S2000]]d
Deletions:
With engine stopped, press brake pedal several times to deplete vacuum reservoir, then press pedal hard and hold it for 15 seconds. If pedal sinks, either master cylinder is bypassing internally, or brake system (master cylinder, lines, modulator, proportioning valve or caliper) is leaking. Start engine with pedal pressed. If pedal sinks slightly, vacuum booster is operating normally. If pedal height does not vary, booster or check valve is faulty. With engine running, press brake pedal lightly. Apply just enough pressure to hold back automatic transmission creep. If brake pedal sinks more than .4" (10 mm) in 3 minutes, the master cylinder is faulty. A slight change in pedal height is normal. (The A/C compressor load changes the vacuum available to booster.) Leak Test
Press brake pedal with engine running, then stop engine. If pedal height does not vary while pressed for 30 seconds, the vacuum booster is okay. If the pedal rises, booster is faulty. Turn engine off and wait 30 seconds. Press brake pedal several times using normal pressure. When pedal is first pressed, it should be low. On consecutive applications, the pedal height should gradually rise. If pedal position does not vary, check booster check valve. See BOOSTER CHECK VALVE TEST . Booster Check Valve Test
Disconnect brake booster vacuum hose at booster. Check valve is built into hose. [[http://www.garage411.com/images/Honda/Ap1/brakes/brakes14.gif See figure]]. Start engine, and let it idle. There should be vacuum available. If no vacuum is available, check if valve is not working properly. Replace brake booster vacuum hose and check valve, and retest.
Raise and support vehicle. Remove front wheels. Remove brake pads. See FRONT DISC BRAKE PADS under REMOVAL & INSTALLATION. Inspect disc surface for damage and cracks. Clean disc thoroughly, and remove all rust. Use wheel nuts and suitable flat washers to hold disc securely against hub, then mount a dial indicator to brake and measure runout at .4" (10 mm) from outer edge of disc.
Raise, support, and remove wheels. Remove brake pads. See REAR DISC BRAKE PADS under REMOVAL & INSTALLATION. Using a micrometer, measure disc thickness at 8 points approximately 45° apart and .4" (10 mm) in from outer edge of disc. Replace brake disc if smallest measurement is less than the MAX. Refinishing limit. If the disc is beyond the service limit for parallelism, refinish brake disc.
**Engagement of brake may require a greater pedal stroke immediately after brake pads have been replaced as a set. Several applications of brake pedal will restore normal pedal stroke. Check parking brake adjustment. See PARKING BRAKE under ADJUSTMENTS. Check for leaks at hose line joints or connections, and retighten.**


Revision [2816]

Edited on 2009-06-15 21:13:23 by FreeMan [revised]
Additions:
**WARNING:** Take care not to breath in brake dust. Brake dust is filled with asbestos which causes mesothelioma cancer and or tumor. Mesothelioma destroys tissue and organs and have the potential to spread to other parts of the body. Always clean brake parts with a certified brake parts cleaner before working on the brake system. This will reduce the amount of exposure to asbestos.
==''BRAKE PEDAL HEIGHT AND FREE PLAY''==
==''MASTER CYLINDER PUSH-ROD''==
===''HONDA S2000 BRAKE SYSTEM TROUBLE SHOOTING''===
>>{{source1}}>> ===''TESTING AND INSPECTION''===
**Thickness and Parallelism**
**Thickness and Parallelism**
====''REMOVAL AND INSTALLATION''====
===''OVERHAUL''===
>>{{sourcebigbox}}>>===''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''===
===''TORQUE SPECIFICATIONS INCH Lbs. (N.m)''===
**Did you find this repair info helpful or are improvements needed? Please leave comments below.**
Deletions:
**WARNING: Take care not to breath in brake dust. Brake dust is filled with asbestos which causes mesothelioma cancer and or tumor. Mesothelioma destroys tissue and organs and have the potential to spread to other parts of the body. Always clean brake parts with a certified brake parts cleaner before working on the brake system. This will reduce the amount of exposure to asbestos.**
==''BRAKE PEDAL HEIGHT & FREE PLAY''==
==''MASTER CYLINDER PUSHROD''==
====''HONDA S2000 BRAKE SYSTEM TROUBLE SHOOTING''====
>>{{source1}}>> ====''TESTING & INSPECTION''====
**Thickness & Parallelism**
**Thickness & Parallelism**
=====''REMOVAL AND INSTALLATION''=====
====''OVERHAUL''====
>>{{sourcebigbox}}>>====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''====
==''TORQUE SPECIFICATIONS INCH Lbs. (N.m)''==


Revision [2133]

Edited on 2009-05-31 12:24:09 by Spartanic23 [revised]
Additions:
>>{{source1}}>> ==''BLEEDING BRAKE SYSTEM''==
Deletions:
<<{{source2}}<< ==''BLEEDING BRAKE SYSTEM''==


Revision [1914]

Edited on 2009-05-17 12:41:34 by Spartanic23 [warning on asbestos added]
Additions:
**WARNING: Take care not to breath in brake dust. Brake dust is filled with asbestos which causes mesothelioma cancer and or tumor. Mesothelioma destroys tissue and organs and have the potential to spread to other parts of the body. Always clean brake parts with a certified brake parts cleaner before working on the brake system. This will reduce the amount of exposure to asbestos.**
Take care not to breath in brake dust. Brake dust is filled with asbestos which causes mesothelioma cancer and or tumor. Mesothelioma destroys tissue and organs and have the potential to spread to other parts of the body. Always clean brake parts with a certified brake parts cleaner before working on the brake system. This will reduce the amount of exposure to asbestos.
Deletions:
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health. Avoid breathing dust particles. NEVER use an air hose or brush to clean brush assembly. Use an OSHA-approved vacuum cleaner.


Revision [1802]

Edited on 2009-05-11 21:15:50 by MasterBlaster
Additions:
<<{{source2}}<< ==''BLEEDING BRAKE SYSTEM''==
Deletions:
>>{{source1}}>> ==''BLEEDING BRAKE SYSTEM''==


Revision [1637]

Edited on 2009-05-06 14:46:50 by Spartanic23
Additions:
>>{{source1}}>> ==''BLEEDING BRAKE SYSTEM''==
Deletions:
{{source4}}
==''BLEEDING BRAKE SYSTEM''==


Revision [1492]

Edited on 2009-05-01 23:21:51 by Spartanic23
Additions:
>>{{source1}}>> ====''TESTING & INSPECTION''====
>>{{sourcebigbox}}>>====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''====
Deletions:
====''TESTING & INSPECTION''====
====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''====


Revision [1138]

Edited on 2009-04-27 21:01:52 by Spartanic23

No differences.

Revision [1056]

Edited on 2009-04-27 19:13:41 by Spartanic23
Additions:
====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''====
Deletions:
====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''==== >>


Revision [1055]

Edited on 2009-04-27 19:12:59 by Spartanic23

No differences.

Revision [1054]

Edited on 2009-04-27 19:12:31 by Spartanic23

No differences.

Revision [1053]

Edited on 2009-04-27 19:11:41 by Spartanic23
Additions:
====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''==== >>
Deletions:
====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''==== >>{{source2}}>>


Revision [1052]

Edited on 2009-04-27 19:10:16 by Spartanic23
Additions:
{{image url="http://www.garage411.com/images/Honda/Ap1/brakes/brakes1.gif" title="text" alt="text"}}
{{source4}}
Deletions:
{{image url="http://www.garage411.com/images/Honda/Ap1/brakes/brakes1.gif" title="text" alt="text"}} {{source2}}


Revision [1028]

Edited on 2009-04-27 18:12:49 by Spartanic23
Additions:
The Honda S2000 uses front disc brakes. Rear brakes are disc type. Parking brake cable mechanism applies rear brakes. Parking brake on rear disc brakes are integral with caliper.
Deletions:
S2000 uses front disc brakes. Rear brakes are disc type. Parking brake cable mechanism applies rear brakes. Parking brake on rear disc brakes are integral with caliper.


Revision [1023]

Edited on 2009-04-27 17:59:56 by Spartanic23
Additions:
{{image url="http://www.garage411.com/images/Honda/Ap1/brakes/brakes1.gif" title="text" alt="text"}} {{source2}}
====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''==== >>{{source2}}>>
Deletions:
{{image url="http://www.garage411.com/images/Honda/Ap1/brakes/brakes1.gif" title="text" alt="text"}}
====''TORQUE SPECIFICATIONS Ft. Lbs. (N.m)''====


Revision [671]

Edited on 2009-04-01 20:56:10 by MasterBlaster
Additions:
==''TORQUE SPECIFICATIONS INCH Lbs. (N.m)''==


Revision [670]

The oldest known version of this page was created on 2009-04-01 20:55:32 by MasterBlaster
Valid XHTML 1.0 Transitional :: Valid CSS
Page was generated in 0.1350 seconds