Additions:
=====''Honda S2000 F20C Cam Chain Removal and Installation''=====
Deletions:
>>{{source1}}>> =====''Honda S2000 F20C Cam Chain Removal and Installation''=====
**Did you find this repair info helpful or are improvements needed? Please leave comments below.**
Additions:
>>{{source1}}>> =====''Honda S2000 F20C Cam Chain Removal and Installation''=====
{{sourcebigbox2}}
===''INSTALLATION''===
{{sourcebigbox2}}
62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector.
[[HondaS2000 Honda S2000 AP1]]
{{linkunit2}}
Deletions:
=====''Honda S2000 F20C Cam Chain Removal and Installation''=====
{{source4}}
>>{{source1}}>> ===''INSTALLATION''===
<<{{source2}}<< 62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector.
[[HondaS2000 Honda S2000]]
No differences.
No differences.
Additions:
===''REMOVAL''===
==''TOOLS NEEDED''==
==''TIP''==
8. Move the auto-tensioner to remove tension from the alternator-compressor belt, then remove the alternator-compressor belt. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain71.gif See image]]
9. Remove the water bypass hose, then remove the three bolts securing the water bypass tube. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain72.gif See image]]
13. Remove the idler pulley, then remove the idler pulley base. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain74.gif See image]]
40. Hold the pulley with holder handle and holder attachment. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain76.gif See image]]
41. Remove the bolt with a heavy duty 19 mm socket and breaker bar.
>>{{source1}}>> ===''INSTALLATION''===
==''TOOLS NEEDED''==
1. Set the crankshaft sprocket so that the No. 1 piston is at top dead center (TDC). Align the key on the sprocket and crankshaft with the pointer on the cylinder block. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain79.gif See image]].
2. Install the cam chain with the colored piece aligned with the punch mark on the crankshaft sprocket. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain80.gif See image]].
6. Apply liquid gasket, PN 08718-0009, evenly to the cylinder block mating surface of the chain case and to the inner threads of the bolt holes. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain82.gif See image]].
**TIP:** Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.
7. Install the dowel pins and chain case using a new O-ring. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain83.gif See image]].
10. Apply liquid gasket, PN 08718-0009, evenly to the cylinder block mating surface of the oil pan and to the inner threads of the bolt holes. [[[[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain84.gif See image]]. Install the oil pan. Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.
12. Clean the bolt, washer, pulley and crankshaft. Lubricate with new engine oil as shown. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain86.gif See image]].
16. Apply liquid gasket, PN 08718-0009, to the shaded areas of the cylinder head gasket mating surface of the block and chain case.
18. Apply liquid gasket, PN 08718-0009, to the cylinder head mating surface of the engine block and chain case within 5 mm from the edge of the cylinder head gasket.
26. Install the cam chain on the sprocket with the punch mark aligned with the center of the two colored pieces. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain88.gif See image]].
28. Turn the assembly counterclockwise to relieve cam chain free play, and check alignment of the TDC marks on the cam chain sprocket with the cylinder head surface. If the cam chain sprocket is not positioned at TDC, remove the assembly from the cylinder head and reposition the cam chain to bring the cam chain sprocket to TDC.
55. Install the idler pulley base, then install the idler pulley. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain89.gif See image]]
59. Install the water bypass hose, and tighten the three bolts securing the water bypass tube. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain91.gif See image]]
**Did you find this repair info helpful or are improvements needed? Please leave comments below.**
Deletions:
==''REMOVAL''==
**TOOLS NEEDED**
**TIP**
8. Move the auto-tensioner (A) to remove tension from the alternator-compressor belt (B), then remove the alternator-compressor belt. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain71.gif See image]]
9. Remove the water bypass hose (A), then remove the three bolts (B) securing the water bypass tube (C). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain72.gif See image]]
13. Remove the idler pulley (A), then remove the idler pulley base (B). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain74.gif See image]]
40. Hold the pulley with holder handle (A) and holder attachment (B). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain76.gif See image]]
41. Remove the bolt with a heavy duty 19 mm socket (C) and breaker bar.
>>{{source1}}>> ==''INSTALLATION''==
**TOOLS NEEDED**
1. Set the crankshaft sprocket so that the No. 1 piston is at top dead center (TDC). Align the key (A) on the sprocket and crankshaft with the pointer (B) on the cylinder block. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain79.gif See image]].
2. Install the cam chain with the colored piece (A) aligned with the punch mark (B) on the crankshaft sprocket. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain80.gif See image]].
6. Apply liquid gasket, P/N 08718-0009, evenly to the cylinder block mating surface of the chain case and to the inner threads of the bolt holes. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain82.gif See image]].
**TIP: Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.**
7. Install the dowel pins (A) and chain case (B) using a new O-ring (C). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain83.gif See image]].
10. Apply liquid gasket, P/N 08718-0009, evenly to the cylinder block mating surface of the oil pan and to the inner threads of the bolt holes. [[[[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain84.gif See image]]. Install the oil pan. Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.
12. Clean the bolt (A), washer (B), pulley (C), and crankshaft (D). Lubricate with new engine oil as shown. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain86.gif See image]].
16. Apply liquid gasket, P/N 08718-0009, to the shaded areas of the cylinder head gasket mating surface of the block and chain case.
18. Apply liquid gasket, P/N 08718-0009, to the cylinder head mating surface of the engine block and chain case within 5 mm from the edge of the cylinder head gasket.
26. Install the cam chain on the sprocket with the punch mark (A) aligned with the center of the two colored pieces (B). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain88.gif See image]].
28. Turn the assembly counterclockwise to relieve cam chain free play, and check alignment of the TDC marks (C) on the cam chain sprocket with the cylinder head surface. If the cam chain sprocket is not positioned at TDC, remove the assembly from the cylinder head and reposition the cam chain to bring the cam chain sprocket to TDC.
55. Install the idler pulley base (A), then install the idler pulley (B). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain89.gif See image]]
59. Install the water bypass hose (A), and tighten the three bolts (B) securing the water bypass tube. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain91.gif See image]]
Additions:
<<{{source2}}<< 62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector.
Deletions:
>>{{sourcebigbox}}>> 62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector.
Additions:
>>{{sourcebigbox}}>> 62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector.
Deletions:
62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector.
Additions:
==''REMOVAL''==
>>{{source1}}>> ==''INSTALLATION''==
Deletions:
>>{{source2}}>> ==''REMOVAL''==
{{sourceslim}}
==''INSTALLATION''==
Additions:
{{sourceslim}}
Additions:
[[HondaS2000 Honda S2000 AP1 F20C 1999-2003]]
Deletions:
Honda S2000 AP1 F20C 1999-2003
Additions:
>>{{source2}}>> ==''REMOVAL''==
Deletions:
==''REMOVAL''==
Additions:
{{source4}}
63. Install the throttle cable, then adjust it.
{{source4}}
Deletions:
>>{{source2}}>>
63. Install the throttle cable, then adjust it. >>{{source2}}>>
Additions:
Honda S2000 AP1 F20C 1999-2003
Additions:
=====''Honda S2000 F20C Cam Chain Removal and Installation''=====
Deletions:
=====''Honda S2000 Cam Chain Removal and Installation''=====
Additions:
63. Install the throttle cable, then adjust it. >>{{source2}}>>
Deletions:
63. Install the throttle cable, then adjust it
Additions:
>>{{source2}}>>
Additions:
[[HondaS2000 Honda S2000]]
Additions:
16. Remove the fuel feed hose, fuel return hose, and brake booster vacuum hose
17. Remove the evaporative emission (EVAP) canister hose
18. Remove the bolt securing the intake manifold bracket, and remove the air hose
19. Remove the water outlet cover
20. Remove the two bolts securing the intake manifold bracket, and remove the water bypass hose
22. Remove the four bolts securing the exhaust manifold cover
23. Remove the heat shield
24. Remove the exhaust manifold cover, then remove the exhaust manifold bracket and exhaust manifold
25. Remove the dipstick, Positive Crankcase Ventilation (PCV) hose and breather hose
26. Remove the ignition coil cover, then remove the ignition coils
27. Remove the cylinder head cover
28. Set the No. 1 piston at top dead center (TDC)
29. Remove the end cover and nozzle from the cam chain auto-tensioner
32. Remove the cam chain auto-tensioner
33. Loosen the rocker arm adjusting screws
35. Remove the rocker arm assembly
22. Tighten all cylinder head bolts in two steps (90° per step). If you are using a new cylinder head bolt, tighten the bolt an extra 90°
30. Install the washer on the idler gear, and tighten the idler gear center bolt
32. Turn the 5 x 0.8 mm bolt clockwise to compress the bottom of the auto-tensioner, then insert the set pin
33. Remove the 5 x 0.8 mm bolt from the maintenance hole. Install a new O-ring, then install the nozzle and end cover
34. Install the cam chain auto-tensioner in the cylinder head with new O-ring
35. Remove the maintenance bolt from the cylinder head
36. Remove the set pin from the cam chain auto-tensioner. Reinstall the maintenance bolt with new washer
38. Check the alignment of the TDC marks on the cam chain sprocket with the cylinder head surface
39. Align the TDC marks on the intake camshaft gear and the exhaust camshaft gear, and install the camshafts
41. Put the camshaft holders on the cylinder head, then tighten all bolts to 22 N.m (2.2 kgf.m, 16 lbf.ft)
44. Install the cylinder head cover
45. Install the exhaust manifold using new gaskets and new self-locking nuts
46. Install the exhaust manifold bracket. Make sure the smooth sides of the washers face the exhaust manifold bracket
48. Install the heat shield
49. Tighten the four bolts securing the exhaust manifold cover
50. Install the water bypass hose, and tighten the two bolts securing the intake manifold bracket
51. Install the water outlet cover
52. Install the air hose, and tighten the bolt securing the intake manifold bracket
53. Install the evaporative emission (EVAP) control canister hose
54. Install the fuel feed hose, fuel return hose and brake booster hose
62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector.
63. Install the throttle cable, then adjust it
66. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open
68. Inspect the idle speed
69. Inspect the ignition timing
Deletions:
16. Remove the fuel feed hose, fuel return hose, and brake booster vacuum hose (see step 9 on Cylinder Head Removal ).
17. Remove the evaporative emission (EVAP) canister hose (see step 10 on Cylinder Head Removal ).
18. Remove the bolt securing the intake manifold bracket, and remove the air hose (see step 11 on Cylinder Head Removal ).
19. Remove the water outlet cover (see step 12 on Cylinder Head Removal ).
20. Remove the two bolts securing the intake manifold bracket, and remove the water bypass hose (see step 13 on Cylinder Head Removal ).
22. Remove the four bolts securing the exhaust manifold cover (see step 15 on Cylinder Head Removal ).
23. Remove the heat shield (see step 16 on Cylinder Head Removal ).
24. Remove the exhaust manifold cover, then remove the exhaust manifold bracket and exhaust manifold (see step 17 on Cylinder Head Removal ).
25. Remove the dipstick, Positive Crankcase Ventilation (PCV) hose and breather hose (see step 18 on Cylinder Head Removal ).
26. Remove the ignition coil cover, then remove the ignition coils (see step 19 on Cylinder Head Removal ).
27. Remove the cylinder head cover (see step 22 on Cylinder Head Removal ).
28. Set the No. 1 piston at top dead center (TDC) (see step 23 on Cylinder Head Removal ).
29. Remove the end cover and nozzle from the cam chain auto-tensioner (see step 24 on Cylinder Head Removal ).
32. Remove the cam chain auto-tensioner (see step 27 on Cylinder Head Removal ).
33. Loosen the rocker arm adjusting screws (see step 28 on Cylinder Head Removal ).
35. Remove the rocker arm assembly (see step 30 on Cylinder Head Removal ).
22. Tighten all cylinder head bolts in two steps (90° per step). If you are using a new cylinder head bolt, tighten the bolt an extra 90° (see step 9 on Cylinder Head Installation ).
30. Install the washer on the idler gear, and tighten the idler gear center bolt (see step 17 on Cylinder Head Installation ).
32. Turn the 5 x 0.8 mm bolt clockwise to compress the bottom of the auto-tensioner, then insert the set pin (see step 19 on Cylinder Head Installation ).
33. Remove the 5 x 0.8 mm bolt from the maintenance hole. Install a new O-ring, then install the nozzle and end cover (see step 20 on Cylinder Head Installation ).
34. Install the cam chain auto-tensioner in the cylinder head with new O-ring, (see step 21 on Cylinder Head Installation ).
35. Remove the maintenance bolt from the cylinder head (see step 22 on Cylinder Head Installation ).
36. Remove the set pin from the cam chain auto-tensioner. Reinstall the maintenance bolt with new washer (see step 23 on Cylinder Head Installation ).
38. Check the alignment of the TDC marks on the cam chain sprocket with the cylinder head surface (see step
24 on Cylinder Head Installation ).
39. Align the TDC marks on the intake camshaft gear and the exhaust camshaft gear, and install the camshafts (see step 25 on Cylinder Head Installation ).
41. Put the camshaft holders on the cylinder head, then tighten all bolts to 22 N.m (2.2 kgf.m, 16 lbf.ft) (see step 27 on Cylinder Head Installation ).
44. Install the cylinder head cover (see Cylinder Head Cover Inspection ).
45. Install the exhaust manifold using new gaskets and new self-locking nuts (see step 31 on Cylinder Head Installation ).
46. Install the exhaust manifold bracket. Make sure the smooth sides of the washers face the exhaust manifold bracket (see step 32 on Cylinder Head Installation ).
48. Install the heat shield (see step 34 on Cylinder Head Installation ).
49. Tighten the four bolts securing the exhaust manifold cover (see step 35 on Cylinder Head Installation ).
50. Install the water bypass hose, and tighten the two bolts securing the intake manifold bracket (see step 38 on Cylinder Head Installation ).
51. Install the water outlet cover (see step 39 on Cylinder Head Installation ).
52. Install the air hose, and tighten the bolt securing the intake manifold bracket (see step 40 on Cylinder Head Installation ).
53. Install the evaporative emission (EVAP) control canister hose (see step 41 on Cylinder Head Installation ).
54. Install the fuel feed hose, fuel return hose and brake booster hose (see step 42 on Cylinder Head Installation ).
62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector (see step 44 on Cylinder Head Installation ).
63. Install the throttle cable (see THROTTLE CABLE REMOVAL/INSTALLATION ), then adjust it (see THROTTLE CABLE ADJUSTMENT ).
66. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see step 8 on COOLANT REPLACEMENT ).
68. Inspect the idle speed (see IDLE SPEED INSPECTION ).
69. Inspect the ignition timing (see IGNITION TIMING INSPECTION ).
Additions:
1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the radio's preset buttons.
----
==''INSTALLATION''==
1. Set the crankshaft sprocket so that the No. 1 piston is at top dead center (TDC). Align the key (A) on the sprocket and crankshaft with the pointer (B) on the cylinder block. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain79.gif See image]].
2. Install the cam chain with the colored piece (A) aligned with the punch mark (B) on the crankshaft sprocket. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain80.gif See image]].
3. Install the oil pump chain guide. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain81.gif See image]].
4. Remove any old liquid gasket from the chain case mating surfaces, bolts, and bolt holes.
5. Clean and dry the chain case mating surfaces.
6. Apply liquid gasket, P/N 08718-0009, evenly to the cylinder block mating surface of the chain case and to the inner threads of the bolt holes. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain82.gif See image]].
**TIP: Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.**
7. Install the dowel pins (A) and chain case (B) using a new O-ring (C). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain83.gif See image]].
8. Remove any old liquid gasket from the oil pan mating surfaces, bolts, and bolt holes.
9. Clean and dry the oil pan mating surfaces.
10. Apply liquid gasket, P/N 08718-0009, evenly to the cylinder block mating surface of the oil pan and to the inner threads of the bolt holes. [[[[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain84.gif See image]]. Install the oil pan. Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.
11. Tighten the bolts in two or three steps. In the final step, tighten all bolts, in sequence, to 12 N.m (1.2 kgf.m, 8.7 lbf.ft). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain85.gif See image]].
12. Clean the bolt (A), washer (B), pulley (C), and crankshaft (D). Lubricate with new engine oil as shown. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain86.gif See image]].
13. Install the crankshaft pulley, and tighten the bolt to 245 N.m (25.0 kgf.m, 181 lbf.ft). Do not use an
impact wrench. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain87.gif See image]].
14. Measure the diameter of each cylinder head bolt at point A and point B (see step 1 on Camshaft Gear Installation). If either diameter is less than 11.5 mm (0.45 in.), replace the cylinder head bolt.
15. Clean the cylinder head and engine block surfaces.
16. Apply liquid gasket, P/N 08718-0009, to the shaded areas of the cylinder head gasket mating surface of the block and chain case.
17. Install the dowel pins and new cylinder head gasket.
18. Apply liquid gasket, P/N 08718-0009, to the cylinder head mating surface of the engine block and chain case within 5 mm from the edge of the cylinder head gasket.
19. Install the cylinder head on the block.
20. Apply engine oil to the threads and under the heads of all the cylinder head bolts.
21. Tighten the cylinder head bolts in sequence to 29 N.m (3.0 kgf.m, 22 lbf.ft). Use a beam-type torque wrench. When using a preset-type torque wrench, be sure to tighten slowly and do not overtighten. If a bolt makes any noise while you are torquing it, loosen the bolt and retighten it
22. Tighten all cylinder head bolts in two steps (90° per step). If you are using a new cylinder head bolt, tighten the bolt an extra 90° (see step 9 on Cylinder Head Installation ).
23. Tighten the 8 mm bolts to 22 N.m (2.2 kgf.m, 16 lbf.ft).
24. Make sure the crankshaft pulley is at TDC.
25. Place the idler gear/cam chain sprocket assembly into the cylinder head.
26. Install the cam chain on the sprocket with the punch mark (A) aligned with the center of the two colored pieces (B). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain88.gif See image]].
27. Fit the cam chain sprocket assembly into the cylinder head.
28. Turn the assembly counterclockwise to relieve cam chain free play, and check alignment of the TDC marks (C) on the cam chain sprocket with the cylinder head surface. If the cam chain sprocket is not positioned at TDC, remove the assembly from the cylinder head and reposition the cam chain to bring the cam chain sprocket to TDC.
29. Apply engine oil to the idler gear center bolt threads. Install a new O-ring on the bolt.
30. Install the washer on the idler gear, and tighten the idler gear center bolt (see step 17 on Cylinder Head Installation ).
31. Clamp the cam chain auto-tensioner in a soft-jawed vise.
32. Turn the 5 x 0.8 mm bolt clockwise to compress the bottom of the auto-tensioner, then insert the set pin (see step 19 on Cylinder Head Installation ).
33. Remove the 5 x 0.8 mm bolt from the maintenance hole. Install a new O-ring, then install the nozzle and end cover (see step 20 on Cylinder Head Installation ).
34. Install the cam chain auto-tensioner in the cylinder head with new O-ring, (see step 21 on Cylinder Head Installation ).
35. Remove the maintenance bolt from the cylinder head (see step 22 on Cylinder Head Installation ).
36. Remove the set pin from the cam chain auto-tensioner. Reinstall the maintenance bolt with new washer (see step 23 on Cylinder Head Installation ).
37. Install the rocker arm assembly.
38. Check the alignment of the TDC marks on the cam chain sprocket with the cylinder head surface (see step
24 on Cylinder Head Installation ).
39. Align the TDC marks on the intake camshaft gear and the exhaust camshaft gear, and install the camshafts (see step 25 on Cylinder Head Installation ).
40. Apply engine oil to the bolt threads of all the camshaft holder bolts.
41. Put the camshaft holders on the cylinder head, then tighten all bolts to 22 N.m (2.2 kgf.m, 16 lbf.ft) (see step 27 on Cylinder Head Installation ).
42. Make sure the camshaft gears are at TDC.
43. Adjust the valve clearance.
44. Install the cylinder head cover (see Cylinder Head Cover Inspection ).
45. Install the exhaust manifold using new gaskets and new self-locking nuts (see step 31 on Cylinder Head Installation ).
46. Install the exhaust manifold bracket. Make sure the smooth sides of the washers face the exhaust manifold bracket (see step 32 on Cylinder Head Installation ).
47. Put the exhaust manifold cover on the exhaust manifold.
48. Install the heat shield (see step 34 on Cylinder Head Installation ).
49. Tighten the four bolts securing the exhaust manifold cover (see step 35 on Cylinder Head Installation ).
50. Install the water bypass hose, and tighten the two bolts securing the intake manifold bracket (see step 38 on Cylinder Head Installation ).
51. Install the water outlet cover (see step 39 on Cylinder Head Installation ).
52. Install the air hose, and tighten the bolt securing the intake manifold bracket (see step 40 on Cylinder Head Installation ).
53. Install the evaporative emission (EVAP) control canister hose (see step 41 on Cylinder Head Installation ).
54. Install the fuel feed hose, fuel return hose and brake booster hose (see step 42 on Cylinder Head Installation ).
55. Install the idler pulley base (A), then install the idler pulley (B). [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain89.gif See image]]
56. Install the alternator
57. Install the auto-tensioner.
58. Install the water pump pulley. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain90.gif See image]]
59. Install the water bypass hose (A), and tighten the three bolts (B) securing the water bypass tube. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain91.gif See image]]
60. Install the alternator-compressor belt.
61. Install the vacuum tank. [[http://www.garage411.com/images/Honda/Ap1/Engine/CamChain92.gif See image]]
62. Install the air cleaner housing/intake air duct assembly, then install the vacuum hoses. Connect the air control solenoid valve connector (see step 44 on Cylinder Head Installation ).
63. Install the throttle cable (see THROTTLE CABLE REMOVAL/INSTALLATION ), then adjust it (see THROTTLE CABLE ADJUSTMENT ).
64. After installation, check that all tubes, hoses, and connectors are installed correctly.
65. After assembly, wait at least 30 minutes before filling the engine with oil.
66. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see step 8 on COOLANT REPLACEMENT ).
67. Inspect for fuel leaks. Turn ON (II) the ignition switch (do not operate the starter) so that the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
68. Inspect the idle speed (see IDLE SPEED INSPECTION ).
69. Inspect the ignition timing (see IGNITION TIMING INSPECTION ).
70. Connect the negative battery cable first, then connect the positive cable.
71. Enter the anti-theft code for the radio, then enter the customer's radio station presets.
Deletions:
1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the radio's
preset buttons.